Roll Forming vs. Roll Bending
Comments Off on Roll Forming vs. Roll BendingRoll forming and roll bending are metal forming processes that use rollers to achieve specific cross-sectional profiles. They have different operating principles and produce different effects. Here, we will explore both processes, including the benefits and applications of each. What is Roll Forming? In roll forming, a specialized machine holds a series of rollers that […]
Projection Welding for Top-Quality Parts
Comments Off on Projection Welding for Top-Quality PartsProjection welding is a type of resistance welding that produces durable and reliable joints in high-quality assemblies. It is similar to spot welding but is compatible with thicker metal sheets and parts. In this blog, you’ll learn more about the projection welding process and its benefits and uses in many industries. Projection Welding Explained Projection […]
History of Roll Forming
Comments Off on History of Roll FormingManufacturers use roll forming to create a wide variety of precision parts efficiently, rapidly, and in high volumes. The process is a simple one, but where did it get its start? Read on to learn more about what roll forming is and the history behind it, giving some insight into how this manufacturing method has […]
Sheet Metal Stamping: What It Is and How It Works
Comments Off on Sheet Metal Stamping: What It Is and How It WorksSheet metal stamping is a cold-forming manufacturing technique used to create both simple and highly complex designs quickly, accurately, and cost-effectively. It is capable of creating high-volume parts while maintaining rigorous tolerance and quality criteria. Here, we’ll highlight the sheet metal stamping process and how it works. What Is Sheet Metal Stamping? Sheet metal stamping […]
Stainless Steel Roll Forming: How It Works
Comments Off on Stainless Steel Roll Forming: How It WorksRoll forming involves the continuous bending of a metal strip at room temperature. Through the use of tandem rollers, the metal strip undergoes a progressive shaping process until it reaches the intended profile. Many stainless steel components that can be sheet-formed can also be suitable for roll forming. Roll forming is ideal for creating long […]
Five Key Benefits of Metal Roll Forming
Comments Off on Five Key Benefits of Metal Roll FormingRoll forming is a fast, highly efficient metalworking method that utilizes rollers to bend and form material into complex shapes for large production runs. As an alternative to processes like stamping, extrusion, and press braking, roll forming can offer higher quality, tighter tolerances, and project versatility, with applications in everything from metal furniture and appliances […]
How Does a Roll Forming Machine Work?
Comments Off on How Does a Roll Forming Machine Work?Roll forming machinery is a boon for both the quality and efficiency of metal fabrication. It allows for repeatable consistency within a product run, as well as versatility in design configurations and materials for metal parts. With wide-ranging applications from appliances and furniture to telecommunications and supports or frames for construction, this equipment produces large […]
Metal Stamping vs. Roll Forming: Key Factors to Consider
Comments Off on Metal Stamping vs. Roll Forming: Key Factors to ConsiderMetal stamping and roll forming are two methods of transforming large metal sheets into custom parts, with each process having its own benefits. Stamping, for example, takes full advantage of automation, and it’s easy to add techniques like in-die assembling to the process without increasing overall production time. Alternatively, roll forming allows manufacturers to add […]
Types of Metal Stamping Dies
Comments Off on Types of Metal Stamping DiesMetal stamping is a cold-forming manufacturing process that uses specialized tools (i.e., dies) and equipment (i.e., presses) to form and cut sheet metal into various shapes and sizes. At the start of a stamping operation, the die(s) is/are installed within the press(es), which provide(s) the force needed to turn the material into the desired component. […]
How Does the Cold Forming Process Work?
Comments Off on How Does the Cold Forming Process Work?Metal forming is the process of fashioning or shaping metal objects using mechanical means. It works upon the scientific principle of plastic deformation, which allows the physical shape of the material to remain permanently deformed without adding to or taking away from the material and without changing its mass. Cold forming is one of the […]