Many different types of precision metal components are used in the telecommunications industry, from switches to brackets and beyond. The ability to manufacture high volumes of these parts is critical to reliable telecom infrastructure.
Roll forming and metal stamping are two efficient, cost-effective methods of making precision parts at scale. This helps maintain existing communications systems and speeds bringing new equipment online.
Premier Products of Racine, Inc. specializes in roll forming and metal stamping, along with finishing and assembly processes, to meet the needs of telecom applications. Learn more about our capabilities for this vital industry.
What is Roll Forming?
Roll forming is the process of forming a continuous strip of metal coil stock into a desired profile by feeding it through a series of upper and lower rollers. As the strip progresses through the machine, the rollers apply precise pressure and counter pressure, which bends the metal lengthwise into the specified shape within close tolerances. Roll formed parts are produced with great consistency, and each new strip can be fed into the machine quickly without breaks in production.
Telecommunications Industry Applications
Roll forming is the manufacturing method of choice for many telecom parts, including:
- Cable Guarding. Shields that protect cables from weathering and damage in underground and outdoor installations.
- Structural Supports. Reinforcing channels, rails, and brackets that add structural stability in towers, base stations, antenna systems, and more.
- Raceways. Long cover strips that organize, guide, and protect cabling systems and wires in data centers and telecommunication facilities.
Advantages of Roll Forming in Telecommunications
Custom roll forming for telecom applications offers these benefits:
- Lower Production Costs. Materials are used efficiently for less waste, and the automated rollers reduce manual processes and labor costs.
- Material Versatility. Roll forming is compatible with aluminum, steel, and other metals commonly used in telecom infrastructure.
- Optimized for Large-Scale Production. Continuous operation enables high-volume output quickly, with little variation between pieces.
What is Metal Stamping?
Metal stamping is an efficient way to make a large quantity of precision parts within tight tolerances. There are different types of stamping, such as progressive die stamping with metal strips or coil, sheet metal stamping, blanking, fourslide, and others. The basic operation involves placing a thin piece of metal into a press that is fitted with upper and lower dies and tooling.
Presses strike the material with varying tonnages, depending on the part size, features, and material type and thickness. As the die closes on the workpiece, the tooling deforms it to create part features. Some common stamping operations include piercing, coining, bending, drawing, and shearing.
Different types of stamping are used depending on the application. In progressive stamping, a strip of material feeds through the press and is struck repeatedly, which gradually forms part features at a series of “stations.” With this method, a large number of parts are created in rapid succession as each one exits the machine. Other types of stamping use pieces of blanks of sheet metal and stamp one component at a time, striking the workpiece from above or from different directions.
Premier Products of Racine, Inc. offers a comprehensive range of telecom metal stamping services to meet the needs of most applications.
Telecommunications Industry Applications
Metal stamping is widely used to manufacture components for telecom applications, including:
- Contacts and Connector Plates. Parts that provide stable electrical connections.
- Mounting Brackets. For securing telecom equipment in racks and equipment.
- Panel Covers. Protects sensitive equipment from tampering, damage, and environmental exposure in outdoor applications.
- Switch and Data Transmission Components. Hardware that connects systems and networks for relaying information.
- Clips, Pins, Washers, and Small Plates. Small parts that secure components together or into assemblies.
- EMI Shields. Metal shields protect electronic circuitry from electromagnetic interference for reliable data transfer.
Advantages of Metal Stamping for Telecommunications
Custom stamping offers many advantages for telecom applications, such as:
- Durability. Stamping is compatible with a range of materials that are durable and corrosion-resistant for high-traffic and outdoor installations.
- High-Speed Production. Automated presses allow for rapid production and quick turnaround of large-scale telecommunications projects.
- Superior Precision. Ensures parts and components meet exacting tolerances for reliable and consistent installation.
Structural Metal Components for Telecommunications
The telecommunications infrastructure relies on the following roll-formed and stamped metal components for long-lasting reliability:
- Cable Trays and Ladders. Supports and organizes extensive wiring applications in telecom hubs.
- Equipment Racking Systems. Securely houses networking hardware and telecom servers.
- Tower Support Brackets. Vital for securing antenna mounts on telecom towers.
Custom Telecommunications Manufacturing by Premier Products of Racine, Inc.
Premier Products of Racine, Inc. specializes in the high-volume production of high-precision, durable metal components used throughout the telecommunication industry. Since 1999, our full-service company has provided top-quality products at competitive prices from our 210,000-square-foot manufacturing facility in Southeastern Wisconsin.
Why Choose Premier Products of Racine, Inc.?
Our experienced team can provide the technical know-how, skill, and engineering support for your telecom project. Other reasons to choose Premier Products of Racine include:
- Cost-Effective Solutions. We can deliver reduced per-unit costs while maintaining industry best practices for exceptional product quality.
- High-Volume Manufacturing. Our equipment and production techniques are designed for high-volume, large-scale telecommunications projects.
- Industry-Compliant Standards. We manufacture components with your specific standards in mind adhering to your specific quality needs and standards.
As a well-respected manufacturer for the telecommunications industry, Premier Products of Racine, Inc. has the experience and expertise to address industry-specific challenges. Contact us today to learn more about our roll forming and stamping capabilities for the telecommunications industry.
