Custom Roll Forming Services

Custom Roll Forming ServicesAt Premier Products of Racine, we are ready and able to be your complete custom roll forming resource. Our well-maintained, 210,000 square foot facility houses 9 roll forming mills that enable us to manufacture top quality parts measuring from .010″ to 3/16″ thick, up to 20″ wide, and in unlimited lengths. We maintain precision cross-sectional tolerances of ±.003″, angular dimensional tolerances of ±.25° or better, with straightness and twist both accurate to less than ±.015″.

We’re able to fabricate parts from stainless steel, galvanized, cold rolled, hot rolled, aluminized, aluminum, pre-painted and other various types of materials including high strength alloys.  We can add in-process cleaning, edge conditioning, embossing, coining, piercing and notching to any roll forming application. Our technical and tool design capabilities enable us to expertly produce both difficult geometries and highly cosmetic parts.

We have developed specialized processes that operate at speeds above industry norms, which enables us to offer accelerated delivery times and reasonable prices. Finishing options are abundant and include anodizing, annealing, plating, deburring, e-coating and powder coating, allowing us to work with you from design concept to finished production. Statistical process control techniques ensure superior part quality.

In quantities from prototype to high volume production, our custom roll forming services are used in many industries to fabricate parts that meet ANSI, ASTM, DOT, and Mil-Spec standards. For more information, we encourage you to contact us today.

Custom Roll Forming Services



Custom Roll Forming Specifications

Width Max
12 in
304.8 mm
Length Max
Material Thickness
.010 in
.254 mm
3/16 in
Cross Sectional Tolerance (+/-) in - Part Dependent
Angular Dimension Tolerance (+/-) ±.25° or Better
Straightness Per ft. ±.015 or Better
Roll Forming Equipment Roll Forming Mills:
  • 1.5" (6)
  • 3.0"
  • 1.0"
Materials Aluminum
Carbon Steel
Cold Rolled Steel
Galvanized Steel
High Strength Steel
Hot Rolled Steel
Stainless Steel
Finishes Anodized
Black Oxide Coating
Bright Annealed
Chrome Plated
Cosmetic Brushed finishes
Powder Coated
Zinc Plated
In–Process Capabilities Cleaning
In-Line Edge Conditioning
Production Volume Short Run
Low Volume
Long Run
High Volume
Benefits of Premier's Roll Forming Designed Proprietary Process for Difficult to Roll Form Highly Cosmetic Parts
Designed Proprietary Process to Increase Line Speeds Above Industry Standards
Statistical Process Control Data Provided to Client
Industry Focus Not Limited to:
Office Furniture
Institutional Furniture
Liquid Hauling Tankers
Solar Technology

Please Inquire About your Specific Application
Industry Standards ANSI - American National Standards Institute
ASTM - American Society for Testing and Materials
DOT - Department of Transportation
Mil-Spec - Military Specifications
File Formats AutoCAD (DWG)
BMP - Bit Mapped Graphics
DXF - Drawing Interchange Format, or Drawing Exchange Format
GIF - Graphics Interchange Format
IGES - Initial Graphics Exchange Specification, ANSI file format.
JPG or JEPG - Joint Photographic Experts Group
PDF - Portable Document Format
STEP - Standard for the Exchange of Product Model Data
TIFF - Tagged Image File Format