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Medical

Due to the life-saving nature of the medical industry, medical devices and equipment demand high precision, durability, and reliability. From surgical instruments to diagnostic machines, fabrication techniques like medical roll forming and metal stamping play a crucial role in manufacturing components that meet stringent industry standards.

Premier Products of Racine has been a leader in custom metal forming since 1999. We specialize in providing high-quality, custom-engineered solutions for medical applications. By leveraging cutting-edge fabrication techniques, our team delivers products that align with the healthcare industry’s rigorous quality and safety standards. Learn more about our medical metal fabrication, stamping, roll forming, and other services for healthcare applications.

  • Roll Forming
  • Metal Stamping
  • Sheet Metal Processing
  • Premier's Custom Capabilities
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Roll Forming

Premier Products of Racine offers roll forming processes for manufacturing a variety of medical device components.

What Is Roll Forming?

Roll forming is a continuous metal bending process in which a strip of metal—usually aluminum or steel—is fed through a series of rollers to form the desired profile. This highly efficient process produces consistent, high-quality parts with minimal material waste. Roll forming is particularly advantageous in medical manufacturing due to its unique ability to make complex shapes at high volumes while maintaining precise tolerances.

What Is Roll Forming?

Applications in Medical Manufacturing

Roll forming plays a critical role in manufacturing essential medical components, including:

  • Structural supports for hospital beds, diagnostic equipment, and patient transport systems
  • Frames for imaging machinery, such as MRI and X-ray devices
  • Guide rails and tracks for mobility aids and storage systems used in healthcare settings
Applications in Medical Manufacturing

Our proprietary medical roll forming process means we manufacture these components with functionality and aesthetics in mind, ensuring they meet the highest industry standards.

Advantages of Roll Forming in Medical Applications

Roll forming offers several benefits for medical component production:

Efficiency

EfficiencyHigh-speed processing lowers lead times for critical medical parts.

Precision

PrecisionConsistency and reliability are crucial for life-saving medical equipment.

Flexibility

FlexibilityWe can produce intricate shapes and profiles to accommodate specific design requirements.

Roll forming can process a variety of metals, including stainless steel and titanium, to create lightweight yet strong components for medical devices.

Metal Stamping

Our team also specializes in metal stamping components for medical and healthcare applications.

What Is Metal Stamping?

Metal stamping involves shaping flat metal sheets using a press fitted with precision dies. This process creates intricate parts quickly and accurately at mass production volumes. At Premier Products, we use advanced stamping techniques, including progressive and compound dies, to stamp components that meet the exacting standards of the medical field.

What Is Metal Stamping?

Medical Industry Applications

Metal stamping is widely used in the medical industry for producing:

  • Precision components for surgical tools that demand tight tolerances
  • Electronic enclosures for medical devices that have delicate internal components
  • Structural brackets and supports for medical equipment and diagnostic machinery
Medical Industry Applications

With extensive experience in medical metal stamping, Premier Products ensures that every part meets stringent performance and quality standards.

Key Benefits of Metal Stamping for Medical Components

Metal stamping is an ideal process to produce medical components, due to the following benefits:

Cost-Effectiveness

Cost-effectiveness It is scalable for high-volume production with minimal material waste.

High Precision

High Precision Metal stamping can achieve tolerances as tight as ±0.002 in., meeting medical industry requirements.

Versatility

Versatility The method works with various materials, including corrosion-resistant stainless steel and lightweight aluminum.

Sheet Metal Processing

Our sheet metal processes are essential for creating custom medical parts with high structural integrity and aesthetic appeal.

What Is Sheet Metal Processing?

Sheet metal processing includes cutting, bending, and shaping metal sheets into finished products. Premier Products utilizes advanced sheet metal fabrication techniques to make medical components that fulfill strict industry requirements.

What Is Sheet Metal Processing?

Applications in the Medical Industry

Typical uses of sheet metal processing in healthcare include:

  • Enclosures and panels for diagnostic equipment
  • Protective casings for surgical devices and sterilization units
  • Components for medical storage units in clinics and hospitals
Applications in the Medical Industry

Premier Products' capabilities support small to large production runs, allowing for seamless scalability in medical projects of all sizes.

Advantages for the Medical Sector

Sheet metal processes tailored to medical component manufacturing offer several benefits:

Durability

DurabilityMetal-formed components withstand harsh, repeated sterilization processes and long-term use.

Customization

CustomizationProcesses are customizable to specific materials and finishes for unique medical applications.

Speed

SpeedRobotic loaders and quick-change tooling enable fast, efficient production.

Premier's Custom Capabilities

We also offer several custom capabilities to meet the needs of nearly any medical device requirement or request.

  • Overview of Premier's Services

    Overview of Premier's Services

    In addition to metal stamping and roll forming, Premier Products offers a comprehensive range of services to address the healthcare and medical industry's unique needs. Here are some of the other services we offer:

    Projection Welding

    Projection welding, for strong, localized welds in intricate medical assemblies

    Assembly Services

    Assembly services, where we combine multiple components into functional units

    Finishing Techniques

    Finishing techniques, such as plating, powder coating, and anodizing, to enhance durability and aesthetics

  • Tailored Solutions for Medical Applications

    Tailored Solutions for Medical Applications

    Premier works with medical manufacturers to develop custom metal solutions, such as:

    Projection Welding

    Stamped parts for medical enclosures that protect sensitive equipment

    Assembly Services

    Roll-formed brackets and frames used in hospital and clinical settings

    Finishing Techniques

    Metal components designed for improved efficiency in healthcare environments

    By adhering to stringent industry standards like ANSI and ASTM, we guarantee that all products we produce meet medical-grade requirements.

  • Commitment to Quality Standards

    Commitment to Quality Standards

    Premier Products employs advanced quality control measures, including statistical process control (SPC), to maintain consistency and precision in every production run. Our dedication to stamping and roll forming excellence makes us a trusted partner for medical manufacturers.

Custom Medical Manufacturing by Premier Products of Racine

Premier Products of Racine can support your application with expert medical roll forming and stamping solutions. Whether you need structural supports, precision brackets, or protective casings, our team has the expertise and resources to help your project succeed. Request a quote to get started on your custom medical manufacturing journey.

Industries Served

Office Furniture Office Furniture
Barbeque Barbeque
Telecommunications Telecommunications
Liquid Hauling<br> Tanker Trucks Liquid Hauling
Tanker Trucks
Appliances Appliances
Medical Medical
Solar Solar

Contact Information

Premier Products of Racine, Inc.
2745 Chicory Road, Racine, WI 53403
Phone: 262.633.2200
Fax: 262.633.2233
Email: shared@customrollform.com

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Recent Blog Posts

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