Premier Products of Racine, Inc. - Your Complete Roll Forming Resource

Custom Roll Forming Services

Custom Roll Forming Services
Custom Roll Forming Services

At Premier Products of Racine, we are ready and able to be your complete custom roll forming resource. Our well-maintained, 40,000+ square foot facility houses 8 roll forming mills that enable us to manufacture top quality parts measuring from .010" to 3/16" thick, up to 12" wide, and in unlimited lengths. We maintain precision cross-sectional tolerances of ±.003", angular dimensional tolerances of ±.25° or better, with straightness and twist both accurate to less than ±.015".

We're able to fabricate parts from aluminum, copper, titanium, and all types of steel, we can add in-process cleaning, edge conditioning, embossing, and notching to any roll forming application. Our technical and tool design capabilities enable us to expertly produce both difficult geometries and highly cosmetic parts. We have developed specialized processes that operate at speeds above industry norms, which enables us to offer accelerated delivery times and reasonable prices. Finishing options are abundant and include anodizing, annealing, plating, and powder coating, allowing us to work with you from design concept to finished production. Statistical process control techniques ensure superior part quality.

In quantities from prototype to high volume production, our custom roll forming services are used in many industries to fabricate parts that meet ANSI, ASTM, DOT, and Mil-Spec standards. For more information, we encourage you to contact us today.

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Custom Roll Forming Specifications

Width
Max
12 in
304.8 mm
Length
Max
Unlimited
Material Thickness
Min
.010 in
.254 mm
Max
3/16 in
4.7625mm
Cross Sectional Tolerance (+/-)
in - Part Dependent
Angular Dimension Tolerance (+/-)
±.25° or Better
Straightness Per ft.
±.015 or Better
Roll Forming Equipment
Roll Forming Mills:
  • 1.5" (6)
  • 3.0"
  • 1.0"
Materials
Aluminum
Aluminized
Carbon Steel
Cold Rolled Steel
Copper
Galvanized Steel
Galvalume
High Strength Steel
Hot Rolled Steel
Stainless Steel
Titanium
Finishes
Anodized
Black Oxide Coating
Bright Annealed
Chrome Plated
Cosmetic Brushed finishes
E-Coated
Plated
Powder Coated
Pre-Coated
Pre-Painted
Pre-Plated
Zinc Plated
In–Process Capabilities
Cleaning
Cut-Off
In-Line Edge Conditioning
Embossing
Pre-Notching
Production Volume
Short Run
Low Volume
Long Run
High Volume
Benefits of Premier's Roll Forming
Designed Proprietary Process for Difficult to Roll Form Highly Cosmetic Parts
Designed Proprietary Process to Increase Line Speeds Above Industry Standards
Statistical Process Control Data Provided to Client
Industry Focus
We Serve a very Wide Range of Industries that include but are not limited to:
Office Furniture
Institutional Furniture
Liquid Hauling Tankers
Barbeque
Appliance
Telecommunications
Solar Technology

Please Inquire About your Specific Application
Industry Standards
ANSI - American National Standards Institute
ASTM - American Society for Testing and Materials
DOT - Department of Transportation
Mil-Spec - Military Specifications
File Formats
AutoCAD (DWG)
BMP - Bit Mapped Graphics
DXF - Drawing Interchange Format, or Drawing Exchange Format
GIF - Graphics Interchange Format
IGES - Initial Graphics Exchange Specification, ANSI file format.
JPG or JEPG - Joint Photographic Experts Group
PDF - Portable Document Format
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP - Standard for the Exchange of Product Model Data
TIFF - Tagged Image File Format
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